Deep drawn metal stamping is one of the most efficient ways to produce strong, seamless, and complex metal parts at scale. If you’re searching for what it is, how it works, applications, benefits, and whether it’s right for your project—this guide gives you a fast, clear answer.
What Is Deep Drawn Metal Stamping?
Deep drawn metal stamping is a manufacturing process where flat sheet metal (a blank) is formed into a deep, hollow shape using a series of punches and dies. A part is considered “deep drawn” when its depth exceeds its diameter.
Common deep drawn shapes include:
- Cylinders
- Cups
- Housings
- Canisters
- Enclosures
- Eyelets
How Deep Drawn Metal Stamping Works
- Blanking: A flat metal sheet is cut to size.
- Initial Draw: A punch pushes the blank into a die to form the first cup.
- Redraw Steps: The part is pulled deeper through multiple dies to reach final depth and diameter.
- Trimming, Piercing and other ops: Other operations based on customer requirement.
- Finishing: Washing, deburring, coating, heat treating, and quality inspection.
This multi-step process creates precise, seamless parts with excellent material strength.
Which Materials Can Be Deep Drawn?
Common materials include:
- Stainless steel
- Aluminum
- Low-carbon steel
- Brass
- Copper
- Nickel alloys
- HSLA
Material choice depends on strength, corrosion resistance, and forming requirements.
Advantages of Deep Drawn Metal Stamping
Manufacturers choose deep draw for its performance and production efficiency:
- Seamless, high-strength parts (ideal for pressure, impact, or vibration)
- Very cost-effective at medium to high volumes
- Excellent repeatability and tight tolerances
- Lightweight but strong components
- Supports complex geometries
Where Deep Drawn Parts Are Used
Deep drawn components are found in:
- Automotive: sensor housings, fuel system components
- Appliance: motor housings, canisters
- Aerospace: enclosures, protective covers
- Industrial & Electrical: connectors, sleeves, terminals
- Power Tools: deep housings and structural components
PRESCO is one of the largest deep drawn stamping producers in the Midwest, supporting automotive, appliance, aerospace, electrical, and more.
Is Deep Drawn Stamping Right for Your Part?
Deep draw is ideal if your part requires:
- A seamless cylindrical or box-like shape
- High strength-to-weight ratio
- Relatively consistent wall thickness throughout the part
- Tight tolerances
- High-volume production efficiency
- Consistent quality over long production runs
If your design fits this profile, deep draw can significantly reduce cost and improve performance.
Why PRESCO for Deep Drawn Metal Stamping?
PRESCO offers a full in-house deep draw solution—tooling, stamping, engineering, finishing, and quality control under one roof.
Key advantages:
- 45+ presses (5–300 tons) for small to complex deep drawn components
- In-house tool & die manufacturing for tighter process control
- Smarter engineering (DFM) support to simplify R&D and reduce risk
- American-made production for shorter lead times and reliability
- Many PRESCO customers have stayed for 40+ years because of consistent quality and partnership focus
Deep drawn metal stamping is one of the most reliable, scalable, and cost-efficient methods for producing seamless metal housings and cylindrical components. If you need durable, repeatable parts with tight tolerances and want an easier, more predictable production process, deep drawn stamping is likely the right choice.
Looking for help with deep drawn metal stamping?
PRESCO provides complete in-house capabilities and decades of expertise to make your project smoother from start to finish. Request For Quote